Armstrong Flo-Direct Specifications

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Armstrong International
221 Armstrong Blvd., Three Rivers, Michigan, 49093 - USA
Ph. (269) 279-3602 Toll Free (888) HOT-HOSE (468-4673) Fax (269) 279-3130
Keep this manual with
heater for future reference.
Flo-Direct
®
Complete Thermal Exchange Gas Fired Water Heater
Installation, Operation, and Maintenance Manual
Certified to
Warning: If the information in these instructions is not followed
exactly, a fire or explosion may result causing property damage,
personal injury, or death.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
What to do if you smell gas
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service
agency, or gas supplier.
U.S. patent 5,924,391
5
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Summary of Contents

Page 1 - Flo-Direct

Armstrong International221 Armstrong Blvd., Three Rivers, Michigan, 49093 - USAPh. (269) 279-3602 Toll Free (888) HOT-HOSE (468-4673) Fax (269) 27

Page 2 - Armstrong

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 8 of 45Specifications — Transfer Pump AssemblyTransfer Pump AssemblyComponent MaterialPiping

Page 3 - Icon Legend

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 9 of 45Specifications — Storage TankStorage TankDesign standard ASTM D49097-00Maximum pressu

Page 4 - The Flo-Direct System

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 10 of 45Specifications — Storage TankOrientationWater inletScreened ventManwayOutletOutlet f

Page 5 - Typical System

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 11 of 45Assembly and Installation Installing Large HeatersUnpackingNote: • Obvious damage s

Page 6 - Specifications

123456781091314161512 11Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 12 of 45Note: This pattern is for heaters with 16 bolts. 24-bolt pat

Page 7 - Dimensions

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 13 of 45Installing Small Heaters1 Place lower canister in final heater position:• On level s

Page 8

123456781091314161512 11Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 14 of 458 Lower onto floor and tighten all bolts using pattern shown

Page 9 - Fuel Train Components

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 15 of 45Installing Exhaust DuctingInstalling Exhaust DuctingNote: • Roof installation prefe

Page 10 - Transfer Pump Assembly

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 16 of 45Installing Intake Air DuctingInstalling Intake Air DuctingUsing outside air is recom

Page 11 - Storage Tank

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 17 of 45Water ConnectionsWater ConnectionsTransfer pump assembly must be installed on level

Page 12 - Orientation

Armstrong International221 Armstrong Blvd., Three Rivers, Michigan, 49093 - USAPh. (269) 279-3602 Toll Free (888) HOT-HOSE (468-4673) Fax (269) 27

Page 13 - Assembly and Installation

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 18 of 45Fuel ConnectionFuel ConnectionNote: If codes require pressure test of fuel line, clo

Page 14 - Page 12 of 45

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 19 of 45Control PanelElectrical Panels Control PanelSpark generator (120V–6000V)Veri-Flame c

Page 15 - Installing Small Heaters

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 20 of 45Heater LabelDisconnect PanelControl transformer (3 phase to 120V)Main fused disconne

Page 16 - Page 14 of 45

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 21 of 45Electrical ConnectionsElectrical ConnectionsTop Plate to Upper CanisterNote:• Consu

Page 17 - Installing Exhaust Ducting

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 22 of 45Electrical ConnectionsUpper to Lower CanisterNote: Depending on how canister section

Page 18 - Installing Intake Air Ducting

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 23 of 45Electrical ConnectionsTransfer PumpStorage TankFloat switches1/2" half coupling

Page 19 - Water Connections

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 24 of 45Electrical ConnectionsMain Power ConnectionNote: If facility does not have surge and

Page 20 - Fuel Connection

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 25 of 45Operation Description of OperationAir and gas combine in burner and enter dry flame t

Page 21 - Electrical Panels

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 26 of 45Sequence of OperationNote: The description in this section assumes that the heater i

Page 22 - Heater Label

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 27 of 45Pre-Start-Up ChecklistNote: This section to be performed by installer. Consult other

Page 23 - Top Plate to Upper Canister

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 1 of 45 Safety — injury or death and property damage are imminent— injury or death and prope

Page 24 - Upper to Lower Canister

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 28 of 45Commissioning Note: Start-up process requires running heater in "MANUAL" m

Page 25 - Transfer Pump

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 29 of 45Inspecting Installation3 Verify that output zero on PLC and relay A light.4 Confirm

Page 26 - Main Power Connection

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 30 of 45Periodic Maintenance Frequency TaskDailyCheck output temperature (non-modulated). (T

Page 27 - Operation

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 31 of 45High Temperature Switch Check1 With heater on but not running, unscrew cover on swi

Page 28 - Sequence of Operation

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 32 of 45Troubleshooting TableTroubleshooting Note: Turn off power to heater prior to beginni

Page 29 - Pre-Start-Up Checklist

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 33 of 45PLC I/OsTroubleshootingProblem Probable Cause CorrectionHigh Temperature FaultContac

Page 30 - Commissioning

123456789101112Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 34 of 45Top PlateFor burner parts, contact MAXON Corp., 765-284-3304 (fax: 76

Page 31 - Page 29 of 45

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 35 of 45Water TrainRef No. Description Part No.Ball Valve - Bronze11″ D101821-1/2″ D93412″ D

Page 32 - Periodic Maintenance

34Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 36 of 45Control BoxRef No. Description Part No.1 Powers Controller, 5351112ABD0 D194082 Co

Page 33 - High Temperature Switch Check

181191132127435610Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 37 of 45Disconnect BoxRef No. Description Part No. Ref No. Description Par

Page 34 - Troubleshooting

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 2 of 45Typical SystemThe Flo-Direct System Armstrong's Flo-Direct water heaters:� Are

Page 35 - PLC I/Os

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 38 of 45Fuel TrainRef No. Description Part No.Gas Rated Ball Valve1AFD-1000 and AFD-1500 (1″

Page 36 - Parts Lists

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 39 of 45Lower CanisterRef No. Description Part No.1 Float Switch, Polypropylene D169072 High

Page 37 - Water Train

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 40 of 45Storage TankRef No. Description Part No.1 Bushing, CPVC 4″ x 1/2″ NPT D187852 Float

Page 38 - Control Box

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 41 of 45Appendix: Modulating Burner Note: information on this page is intended for technical

Page 39 - Disconnect Box

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 42 of 45Operation:The operator should not have to do anything during normal operation of a m

Page 40 - Fuel Train

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 43 of 45If the button is pushed, then the controller will try to open the burner to track th

Page 41 - Lower Canister

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 44 of 45Armstrong Hot Water, Inc. ("Armstrong") warrants to the original user of t

Page 42

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 45 of 45Notes

Page 43 - Appendix: Modulating Burner

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 3 of 45Typical SystemFlo-Direct water heaters are highly efficient, low maintenance systems.�

Page 44 - Operation:

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 4 of 45Specifications — HeaterOperational SpecificationsTechnical SpecificationsSpecifications•

Page 45 - Page 43 of 45

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 5 of 45Specifications — HeaterModelConnections* DimensionsWeightBtu/hr kW1 2 A B C D Ein. mm

Page 46 - Limited Warranty and Remedy

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 6 of 45Specifications — HeaterOrientationControl panelLower CanisterUpper CanisterTop PlateB

Page 47 - Page 45 of 45

Armstrong InternationalIOM-706Flo-Direct Water HeaterPage 7 of 45Specifications — HeaterLow gas pressure switchHigh gas pressure switchProof of Closur

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